Showing posts with label plaster molds. Show all posts
Showing posts with label plaster molds. Show all posts

Saturday, January 13, 2018

Casting with Plaster of Paris and ComposiMold or ImPRESSive Putty

Casting with Plaster of Paris

ComposiMold Plaster of Paris Casting from a real seashell
Seashell in Plaster of Paris
Plaster of Paris is low cost, easy to use, and makes good castings. Plaster of Paris comes as an easy-to-mix formula that mixes with water and dries to a dense, durable, and smooth and bubble free finish. Plaster of Paris is a great material to use for basic castings and molds and art projects because it is simple to mix and use. The Plaster of Paris sets in a few minutes, although it takes an hour before it is ready to be removed from the mold. It takes 24-48 hours to fully cure. Using Plaster of Paris is easy, but there are procedures to follow that will make you successful in your plaster castings.

ComposiMold Plaster of Paris Casting of frogs for a garden
Plaster Casting of Frogs
Plaster of Paris is not a plastic. It is a hard white substance made by the addition of water to powdered and partly dehydrated gypsum. It is hard like a cement or concrete but white and not as strong. So don’t use plaster for very thin castings. Basic shapes or designs that have a solid backing to them will be more successful. If you need some flexibility or stiffness in the final castings, then move to a plastic.


Creepy Plaster Casting of a Dolls Head
Creepy Plaster Casting of a Dolls Head


Materials you will need:
·         Plaster of Paris powder. For ComposiMold or ImPRESSive Putty Molds, please use our ComposiMold plaster that has been formulated to cure to a strong solid casting in these molds. By creating cure more quickly, the water in the plaster does not react with the ComposiMold or ImPRESSive Putty to give strong, hard plaster castings. You can also purchase a powder additive to add into any plaster of paris to obtain a similar affect.
ComposiMold Plaster of Paris Casting
·         Water: Use cold water to cure slower and give you more control over the reaction and give more time to fill the molds.
·         Mixing container that is large enough to hold to water and plaster. Plastic containers are nice because you can deform them afterwards to break away the hard plaster and re-use the container.
·         Measuring cup or any cup that can be used to measure out 3 parts of plaster powder to 1 part water.


Make your Plaster Castings

The ideal ratio for a Plaster of Paris mixture is 3 parts Plaster of Paris powder to 1 part water. Measure out the water and pour it into your mixing container. Some recipes suggest 2 parts plaster to water, but this will create a much weaker plaster casting. The thicker you can be while still being able to pour the better. Start with a 3 to 1 ratio and if necessary add small amounts of water to make it easier to pour.

Break any clumps of plaster up with a spoon. If you use your hands to mix, be sure to wear gloves.

When mixing the water and plaster, you should mix the powder into the water.  Pour the plaster powder into the water spreading it out over the surface of the water. After it is poured all poured in, tap the sides of the mixing container and let the plaster powder fill with water to reduce bubble formation. The plaster powder will sink into the water. When you are finished adding the plaster, it will be slightly above the surface of the water and not easily absorbed by the water.

Gently stir the plaster and water to form a nice slurry similar to a thick pancake mix.  Gentle stirring of the plaster will reduce the chance of bubbles being mixed into the mixture.
Pour the plaster into your molds. If you want to learn how to make your own molds, check out our mold making videos and get your free mold making e-book.


A couple other tips for plaster casting:
Do not pour any extra plaster down your drain. It can harden and destroy your plumbing. You can dilute the plaster so it does not create a hard plaster or let it harden and throw it away.

To make colored plaster, you can add colorants to the plaster mix while it is still in liquid/paste form. Remember that you will be adding color to white, so you will need more colorant to make darker colors. Any types of paint will work.

To paint the plaster casting after it has cured, use a layer of gesso or primer first to seal the plaster, and then you can paint the plaster any way you want.


Video of Plaster Casting of a Duck Decoy


ComposiMold Plaster of Paris Casting of an Ice Cream
ComposiMold Plaster of Paris Casting of an Ice Cream



Tuesday, May 26, 2015

What Did We Mold Today Video Series Opens Today!

Thank you so much for following our blog. We are happy to announce that our video series, What Did We Mold Today launches TODAY!

Aren't you always wondering..."what did these guys mold today?" Well our hope is that with these videos, you will see what kinds of projects we are working on and get inspired to create your own!



Please share this video and tells your creative friends to subscribe to learn more!


Monday, January 5, 2015

Easy Mold Making Kit; Molding and Casting for Beginners Ages 10 and Up

Kit Includes: 6 oz./171g. ComposiMold, 4 oz./114g. ComposiStone Hard Plaster, 2 oz./57g. Modeling Clay (colors vary), and Instructions.

Below are the instructions included in the Easy Mold Making Kit. Remember, you can easily learn molding and casting with this kit designed for beginners ages 10 and up!
 
1. Soften and shape the clay into an original sculpture. Make sure it is has a flat back and is less than 1/4” thick. (It’s best to start with simple shapes.)
2. Press the back of your original sculpture onto the bottom of the empty container that all the kit items were in. Be sure there is at least 1/2” of empty space all around your sculpture. (You can use any heat safe container as a mold box.)
 
3. Melt the ComposiMold in the microwave in intervals of 10 to 20 seconds each, checking the ComposiMold in between. Be sure not to boil the material!

4. Pour the melted (and slightly cooled) ComposiMold over your original sculpture so it covers it by at least 1/4”. Use a toothpick to guide any bubbles off of the surface of the clay sculpture. (You don’t have to remove the bubbles completely, just be sure they aren’t touching the surface.)

5. Let your mold solidify back to its rubbery consistency by letting it cool at room temperature or in the refrigerator to solidify faster. It should take about 10 minutes to cool in the refrigerator.

6. Remove the original sculpture from the mold by pulling it out or bending the mold away from the sculpture.

7. Mix the ComposiStone Hard Plaster at the ratio of 2 1/2 parts powder to 1 part water. This will be a thick mixture which is better for the ComposiMold and makes a stronger casting. Stir it well and scoop it into your mold. Be sure to fill the lowest and most detailed parts on your mold first. Tap the mold on the counter to be sure any air bubbles rise out of the plaster mix. Hold your mold up and look at it from below. Because the mold is see-through, you will be able to make sure the plaster mix made it’s way into all the areas of the mold. This process all needs to happen very quickly because the ComposiStone hardens in less than a minute.

8. Let this small casting harden in the mold for about 10-20 minutes. Turn the mold over and bend it away from your casting. The casting should easily fall out of the mold onto the table. Let it completely harden for 24 hours.

9. Repeat step 7 to make as many castings as you want in this mold. If the mold begins to loose detail after multiple castings, you can remake the mold of the same sculpture (if it didn’t fall apart) OR sculpt a different shape and make a completely different mold! You can clean your mold with a cold damp cloth. If it begins to dry out during the casting process, spray the inside of the mold with vegetable oil and keep covered when not in use.

COMPOSIMOLD CAN BE RE-MELTED AND RE-USED OVER 35 TIMES!

10. Get creative! Paint your ComposiStone castings and turn them into functional art pieces by gluing a magnet to the back, drilling a small hole in the top to string a leather chord into, or using them as game pieces.

For More Information Visit: www.ComposiMold.com, To Order ComposiMold Products Visit: www.store.composimold.com