Showing posts with label molding. Show all posts
Showing posts with label molding. Show all posts

Sunday, February 25, 2018

The 5 Levels of Mold Making Expertise

Mold making and casting is a craft and skill that requires practice to become better. Like learning to play music or sewing, there are certain skills that are easier than others. Here we look at the different skills and try to separate them into levels of proficiency.

Level 1: Simple Relief Sculpture Mold Making

A basic shape with no undercuts. Short sides so you can push in a casting material or it’s a simple pour.
Examples: one side of a button, a cookie shape, a pendant, or a stamp. This also includes large molds like concrete stamp pads or stepping stones.

Skills : Melting/using Reusable Molding Materials. Creating mold box (if used, ImPRESSive Putty doesn’t need a mold box). Understanding molding process. Creative design and use of casting materials. Almost anyone can do these types of molds and it’s a great way to explore mold making in classrooms.
Lots of our fast video examples are level 1 molds:

Examples include:
Custom soap molds: https://www.youtube.com/watch?v=krKXXJU1EwU
Polymer Clay push mold decals: https://www.youtube.com/watch?v=EgYkmw4VFwo
Polymer clay leaf: https://www.youtube.com/watch?v=KkbhtzgcbGw
Lace in fondant: https://www.youtube.com/watch?v=x2TTTRFbz6g
Button molds with ImPRESSive Putty: https://www.youtube.com/watch?v=7ARvikSofI0
Soft bait fishing lures: https://www.youtube.com/watch?v=6mty4PVtJ1g
Restoring frames: https://www.youtube.com/watch?v=P2D6R0Lw22k


Level 2: Basic Undercuts with a flat bottom Mold making

Relief sculptures with undercuts that can still be removed by pushing out the shapes. Examples include
Chess piece, some figurines, many sculpture pieces.
Skills: Level 1 skills and a little more confidence to push and pull on the molds to get the castings out.
Big chocolate gnome: https://www.youtube.com/watch?v=nEtlj8YtcCo
ImPRESSive Putty Building Renovation project: https://www.youtube.com/watch?v=TVjs3W5Ls4A
Resin Casting of Toy Stone Wall: https://www.youtube.com/watch?v=Urk8DqbJ1Ns

Level 3: Intermediate mold maker

Cut Block Molds and brush on molds would fit in with the intermediate mold maker.
Skills include: figuring out where to cut the mold to create a parting line, planning how you will get your part out of the mold. Here’s some video examples:
Big Plaster Duck is Level 3 because of the duck bill and head, but it’s still pretty simple with the a single pour mold: https://www.youtube.com/watch?v=s_x2TM943yY
Cut blog chocolate figurine: https://www.youtube.com/watch?v=-xGWrGZX4Ic
Resin Casting Action Hero: https://www.youtube.com/watch?v=qKqjLlvqKyo
Chocolate high heel shoe: https://www.youtube.com/watch?v=i3q90i0VW2o
This is a big concrete dog, but the basics are the same: https://www.youtube.com/watch?v=OkR9t7Os6l8

Here’s a brush on mold (now I’d just press on ImPRESSive Putty to do this)
https://www.youtube.com/watch?v=aFR2eJymfDQ

Level 4: Advanced mold maker

Two Part Molds, deep undercuts, multiple parts, thin walls. The skills needed include creating parting lines, and designing sprues.

Combining ImPRESSive Putty and ComposiMold for a Thin Walled boat hull plug:
https://www.youtube.com/watch?v=i2qgP_kN3Os

Two part mold action figure: https://youtu.be/rtxgSLUYwIg

Just the size of the chocolate horse’s head makes it a challenge:
https://www.youtube.com/watch?v=lt1RqjF1MIk

Level 5: Master Molder

Some things, no matter how simple the mold making material is to use is complex. It will take thinking, expertise, and experimenting to make the complex molds. We endlessly are asked how to make a 3 part casting of a giant (or microscopic) dragon with wings and horns with movable arms, head, and legs, plus the rider carrying swords, a backpack, and hallo. Our response typically is to start simple and expand your skills by moving to more complex. Because ComposiMold is re-usable, start with the dragon’s head or the sword and work up to the more complicated. You will make mistakes, and you will need to experiment. And that’s why ComposiMold exists. So you can learn, experiment, and create as you like.

Here’s some examples of some pretty complex parts. Each individual piece of a Lego person that can be used to make an entirely new usable Lego person. Full moving Lego person: https://www.youtube.com/watch?v=eQtudWSxVUQ (3 full length parts going through the entire process)
Making a hollow/movable parts Shopkin’s Toy: https://www.youtube.com/watch?v=5kkJ0BqfjGI

The casting materials you use are somewhat immaterial of your molding level. You can use epoxy resin or plaster or chocolate for simple molds or complex mold making. Exceptions for ComposiMold include using ComposiMold for the lost wax process or high temperature sugars in ImPRESSive Putty.

While in many cases the casting material doesn’t matter, some molds ARE more complex because of the materials being molded or cast. For example, isomalt is challenging to work without practice. See it being used with the Food Safe ImPRESSive Putty here: https://youtu.be/5QJ_ePYpoaA
And higher temperature waxes can be a challenge with ComposiMold (but not an issue with ImPRESSive Putty) https://www.youtube.com/watch?v=n6787iFpAdM

And Bath Bombs are challenging, not because of the mold making but because the bath bomb mixture cannot have a lot of water in it, but it does need some: https://youtu.be/-f2ZwXe0bwg
Jell-O or Gummies can be a challenge initially typically when the gelatin mixture is poured too hot. So by letting it cool, the process becomes very simple. Here’s a gummy Lego example: https://youtu.be/HA6U5u56y1I

When making the mold, you can sometimes run into challenges that are more complex includimg the molding of low melt polymer clays like Plasticine or molding frozen object. This requires the ComposiMold to be poured after it has cooled a bit and keeping the objects cold.

Which level are you?

So what molds have you made? Are you an intermediate mold maker? Advanced?

We’d like to add on these descriptions, so any thoughts and suggestions from you would be helpful. We’ll be updating the information in our blog (http://composimoldstore.com/blog/) as well as our Learn to Mold section of our website. http://composimoldstore.com/learn

Thank you and keep making awesome!

ComposiMold Reusable Molding Materials

Monday, September 14, 2015

Make Custom Fancy Ice Cubes (Ice Cube Molds)


First secure the object to the bottom of a container using hot glue. Apply a thin layer of mold release, spray a heavy coat of Bubble Buster then melt and pour the ComposiMold until it fills at least a quarter inch above the object. Allow the ComposiMold to cool until it becomes rubber like. Remove the mold from the container and pull it out of the mold.

Now place your mold and a cup of water in the freezer. Once the mold is as cold as you can get it (below 30 Fahrenheit) and the water is just above the freezing point (between 33-40 Fahrenheit) pour the cool water into the mold. Now wait an hour and your ice should be ready to demold.

 
Cool down your drink!

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Thursday, August 27, 2015

How to Make Rubber Objects: Dog Toys, Pet Toys, Bouncy Balls and More!

 
We had so much fun with the last rubber bear that we decided to make another one (a tree bear). Learn how to create a silicone bear from mixing the silicone to de-molding.

Stay tuned for the ending to see all the cool things you can do with a rubber bear.
 
 
 
To learn more about how to turn your thoughts into creations through mold making sign-up for this FREE eBook---a molding making success guide: Follow the link below- http://composimold.com/Ebook.html  
ComposiMold mold making materials are reusable. They allow for continuous mold making without the worry. Here is a list and brief description of the mold making materials ComposiMold has available.
http://composimoldstore.com/ 
Become Part of the ComposiMold Experimentation Club! Enter our video contest, the first 100 entrants with an eligible video uploaded to YouTube will become members of the elite ComposiMold Experimentation Club! Awesome Prizes!
http://composimold.com/make-your-own-unique-molds-and-casting.html

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Monday, January 5, 2015

Easy Mold Making Kit; Molding and Casting for Beginners Ages 10 and Up

Kit Includes: 6 oz./171g. ComposiMold, 4 oz./114g. ComposiStone Hard Plaster, 2 oz./57g. Modeling Clay (colors vary), and Instructions.

Below are the instructions included in the Easy Mold Making Kit. Remember, you can easily learn molding and casting with this kit designed for beginners ages 10 and up!
 
1. Soften and shape the clay into an original sculpture. Make sure it is has a flat back and is less than 1/4” thick. (It’s best to start with simple shapes.)
2. Press the back of your original sculpture onto the bottom of the empty container that all the kit items were in. Be sure there is at least 1/2” of empty space all around your sculpture. (You can use any heat safe container as a mold box.)
 
3. Melt the ComposiMold in the microwave in intervals of 10 to 20 seconds each, checking the ComposiMold in between. Be sure not to boil the material!

4. Pour the melted (and slightly cooled) ComposiMold over your original sculpture so it covers it by at least 1/4”. Use a toothpick to guide any bubbles off of the surface of the clay sculpture. (You don’t have to remove the bubbles completely, just be sure they aren’t touching the surface.)

5. Let your mold solidify back to its rubbery consistency by letting it cool at room temperature or in the refrigerator to solidify faster. It should take about 10 minutes to cool in the refrigerator.

6. Remove the original sculpture from the mold by pulling it out or bending the mold away from the sculpture.

7. Mix the ComposiStone Hard Plaster at the ratio of 2 1/2 parts powder to 1 part water. This will be a thick mixture which is better for the ComposiMold and makes a stronger casting. Stir it well and scoop it into your mold. Be sure to fill the lowest and most detailed parts on your mold first. Tap the mold on the counter to be sure any air bubbles rise out of the plaster mix. Hold your mold up and look at it from below. Because the mold is see-through, you will be able to make sure the plaster mix made it’s way into all the areas of the mold. This process all needs to happen very quickly because the ComposiStone hardens in less than a minute.

8. Let this small casting harden in the mold for about 10-20 minutes. Turn the mold over and bend it away from your casting. The casting should easily fall out of the mold onto the table. Let it completely harden for 24 hours.

9. Repeat step 7 to make as many castings as you want in this mold. If the mold begins to loose detail after multiple castings, you can remake the mold of the same sculpture (if it didn’t fall apart) OR sculpt a different shape and make a completely different mold! You can clean your mold with a cold damp cloth. If it begins to dry out during the casting process, spray the inside of the mold with vegetable oil and keep covered when not in use.

COMPOSIMOLD CAN BE RE-MELTED AND RE-USED OVER 35 TIMES!

10. Get creative! Paint your ComposiStone castings and turn them into functional art pieces by gluing a magnet to the back, drilling a small hole in the top to string a leather chord into, or using them as game pieces.

For More Information Visit: www.ComposiMold.com, To Order ComposiMold Products Visit: www.store.composimold.com

Sunday, February 28, 2010

Fixing a Music Microphone Holder with ComposiMold

 
This broken piece was used to hold a microphone to the microphone stand. You can see where it broke in the picture above. Looks like a job for ComposiMold. I held the two pieces together using glue.  Placed the part in a container, sprayed on a mold release, and poured on the ComposiMold. 

Unfortunately, it did not work that easy the first time. The part floated to the surface. So, I pulled the broken microphone holder piece out of the ComposiMold and remelted the ComposiMold. This time, I poured a little of the reusable mold making material onto the bottom of the container and placed the piece into the ComposiMold. I then let this portion cool and solidify. I poured more melted ComposiMold over the top. After letting the mold solidify by cooling, I removed the original part.  I added a touch more mold release to the mold just in case. 

ComposiCast urethane resin was poured into the mold cavity. In about an hour, I removed the part and cleaned it up a bit. I now had a new microphone holder made from ComposiCast in a ComposiMold mold.


Thanks and enjoy.

www.ComposiMold.com